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Safety Management (LOTO & PTW)

LOTO and PTW programs that actually work on the floor.

We don't sell you a binder. We build electrical safety programs that pass audits and — more importantly — that your electricians and operators actually follow. From program development through turnaround execution.

Request a scope → See the work
0.0TRIR target
OSHA 1910.147LOTO compliant
NFPA 70EAligned
Safety Management (LOTO & PTW)
120/yr
Industry benchmark · Service line 06

Compliant lockout/tagout programs prevent an estimated 120 fatalities and 50,000 injuries each year.

OSHA's LOTO standard (29 CFR 1910.147) is one of the most frequently cited rules in industry — and one of the most effective when properly implemented. A disciplined LOTO + permit-to-work program is the single highest-leverage investment for turnaround and O&M safety.

Source: OSHA Fact Sheet 3529 — Lockout/Tagout · ref [6]
What we deliver

A complete service, not a deliverable list

We pair senior engineers with field-experienced technicians — every project is staffed to match the specific problem, not the billable hour.

LOTO Program Development

Energy control procedures (ECPs) by equipment, group LOTO, shift change protocols, contractor LOTO integration.

Permit-to-Work Systems

Hot work, confined space, electrical, line break — integrated into digital platforms or paper-based.

Turnaround Safety Support

Dedicated safety leads for major turnarounds — permit writers, isolation planners, and field safety coaches.

Electrical Safety Programs

NFPA 70E-compliant programs, EEWPs, PPE matrices, training records, and audit support.

Audit & Gap Analysis

Benchmark your program against NFPA 70E, OSHA 1910.147/269/333, and industry best practice.

Incident Investigation

Root cause analysis, corrective action development, and post-incident program revisions.

Capabilities

Depth where it matters

Rev1 Energy's safety management (loto & ptw) practice is staffed by engineers and technicians with real industry experience — not generalists. We know what "good" looks like because we've built, tested, and energized it hundreds of times.

  • 01
    Industries

    Refining, chemical, power generation, pipelines, manufacturing, data centers.

  • 02
    Standards

    OSHA 1910.147, 1910.269, 1910.333, NFPA 70E, ANSI Z244.1, client-specific standards.

  • 03
    Documentation

    ECPs, PTWs, training matrices, EEWPs, audit reports, digital permit systems integration.

  • 04
    Field Support

    Turnaround safety leads, on-site coaching, daily toolbox talks, JHA facilitation.

How we partner

We speak to every level of your organization

Boardroom to field — each tier of your team has a different question, a different risk, and a different definition of success. Here's how Rev1 delivers value at each one.

Executive Leadership

C-Suite · VP Engineering · VP HSE · Operations Leaders

Predictable outcomes. Board-defensible documentation. Portfolio-wide partners they can stake a reputation on.

What Rev1 delivers

Program-level accountability — single point of ownership across portfolio, audit-ready records, executive read-outs, insurance and regulator defensibility.

Directors & Program Managers

Construction · Commissioning · Safety · Engineering Directors

On-time, on-budget delivery across multiple projects — without becoming the single point of failure.

What Rev1 delivers

Scalable capacity with one playbook — TrackerCheck-driven progress and completions, Oracle AWP-native workflows, repeatable deliverables every crew uses the same way.

Engineers & Technical Influencers

PE gatekeepers · Lead Engineers · Commissioning Managers

Methodology they can audit. Standards they respect. Tools and templates that match the way they already work.

What Rev1 delivers

PE-stamped models and traceable calcs — IEEE 1584-2018, NFPA 70E, ANSI/NETA ATS-2025; SKM and ETAP native; every assumption documented and defendable.

Field Teams & End Users

Foremen · Electricians · Technicians · Operators

Clean labels. Working tools. A foreman on site who's turned wrenches — not just drawn lines.

What Rev1 delivers

Crews who have done this before — NETA III/IV technicians, journeyman foremen on site, mobile-first TrackerCheck that works offline, punch lists closed in hours not weeks.

One teamFrom kickoff to energization
One ownerSingle point of accountability
Zero handoffsSame crew every tier trusts
Proof

Work that moved the needle

45-day refinery turnaround with zero LOTO-related incidents
Case Study · Refinery Turnaround

45-day refinery turnaround with zero LOTO-related incidents

Rev1 Energy embedded eight safety leads and permit writers into a 45-day refinery turnaround. We re-wrote 180 energy control procedures before kickoff and ran 24/7 coverage across all three shifts.

45 daysTurnaround duration
180ECPs re-written
0LOTO incidents
"Their permit writers knew the plant better than our own operators by day 10. We'll bring them back for every turnaround." — Refinery Turnaround Manager
Let's talk

Ready to put safety management (loto & ptw) on your next project?

Tell us about your project scope, schedule, and biggest risks — we'll come back with a tailored plan within 48 hours.

Request a proposal → (512) 444-0000